Case Study: Remote Control of Bunker Stacker for Kilic Engineering – In Collaboration with Tristar Electrical

Uncategorized @au • Posted on July 25, 2025 at 6:58 am

Simplifying Bulk Grain Stacking with Long-Range Wireless Control

Grain handling at bulk storage facilities demands precision, efficiency, and—above all—safety. At a high-capacity grain facility, a Bunker Stacker designed and built by Kilic Engineering was deployed to streamline the process of receiving grain from trucks and efficiently stacking it into large bunkers.

Traditionally, this process requires close operator proximity, increased risk exposure, and often more than one worker to manage both equipment and positioning. With the implementation of Tele Radio’s wireless remote control system—supplied and integrated by Tristar Electrical—this has changed completely.

The Solution: Wireless Control That Goes the Distance

The Bunker Stacker’s key function is to receive grain from transport trucks and stack it into long, elevated piles, with the conveyor head moving vertically to maintain an even stack. For this project, remote control was essential to give the operator full command of the machinery from a safe, convenient distance.

Tele Radio products used:

• T19 Transmitter – Compact and robust, offering full control of the stacker’s motion
• R23 Receiver – Installed on the machinery, receiving commands with precision
• D5-21 Repeater – Boosts range and signal reliability
• 10m External Antenna – Ensures optimal signal clarity even in remote or obstructed conditions

Thanks to this setup, a single operator can control the Bunker Stacker from over 400 metres away, maintaining visual supervision while avoiding physical proximity to the moving machinery.

Key Benefits

✔️ Improved Safety – Operators stay clear of moving equipment and dust-heavy environments
✔️ Increased Efficiency – One-person operation means fewer personnel required
✔️ Extended Range – Operate from up to 400+ metres away with reliable signal
✔️ Precision Stacking – Remote head control ensures even and consistent grain piles
✔️ Cost Savings – Reduced labour needs and quicker stacking cycles

A Scalable Solution for Grain Sites

This wireless remote control system isn’t just for one machine—these Bunker Stackers are used across multiple grain sites, showcasing the scalability and reliability of the Tele Radio system.

With Tristar Electrical handling the electrical and control integration, and Tele Radio’s proven wireless technology providing the operational backbone, the result is a system that is rugged, efficient, and built for demanding agricultural environments.

Conclusion

The successful integration of Tele Radio’s remote control technology with Tristar Electrical’s engineering expertise has resulted in a safer, smarter way to manage bulk grain stacking. At large-scale grain terminals, the benefits are immediate and measurable.

Tele Radio’s long-range wireless systems continue to prove their value across the agriculture and grain logistics sector.

Back